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How a Soft Wash Mixing System Actually Works

Tim Cray 4 min read

Key takeaways

  • Batch mixing is four parts. A 12V pump, a battery with charging system, a hose reel and a gun, with the ratio set in the tank itself.
  • A metering system uses three tanks: water, soap and chemical. The pump pulls from all three through a manifold and you set the ratio with metering valves instead of dumping and refilling.
  • The three-way valve is the rinse. Flip it from chemical to water and it flushes the chemical side of the system without dismantling anything.
  • No hose clamps anywhere in the bleach. A clamp sitting in sodium hypochlorite will ruin the bleach in the tank, so we pull them off every unit that comes through the shop.
  • Nozzles have to be dialled to the system. 3.0 tips on an 8 GPM pump blow fuses; 40s on a 5.3 lose distance.
In this guide
How a Soft Wash Mixing System Actually Works - Expert Power Wash

We build a lot of soft wash systems, and the most common question we get is not about price — it is "what do all these knobs do?" A mixing station looks complicated until someone walks you through it once. This is that walkthrough.

Start with the simple version: batch mixing

The simplest soft wash setup is four parts: a 12V pump, a battery with a charging system, a hose reel, and a gun. The pump's outlet runs up to the reel, out to the gun, and you spray. The inlet drops a slotted PVC bleach-resistant filter into whatever tank you are using.

That is batch mixing. You decide the ratio in the tank — a lot of people run something like half water, half bleach for a roof — add surfactant, drop the pickup in, and go. It bolts onto a trailer, an existing pressure washing setup, or the bed of a truck, and for a lot of residential work it is all you need. If you want the exact gallons of 12.5% SH, water and surfactant for your tank size at 1% to 6%, use our soft wash mix calculator.

One warning on pickups. If your drop filter has a hose clamp on it, take it off before it goes anywhere near bleach. We pull them off any unit that comes through the shop with one. A clamp sitting in sodium hypochlorite will ruin the bleach in the tank.

The step up: a three-tank metering system

Batch mixing means re-mixing every time the job changes. If you do not want to stand there working out how much bleach and soap to put in the tank before every roof, you move to a metering system with three tanks: water, soap and chemical.

Now the pump pulls from all three at once through a manifold block, and you set the ratio with metering valves instead of in the tank. Change the dial, change the mix, no dumping and refilling.

What each valve does

Valve Where we usually run it
Water 100% open, always
Soap / surfactant Around 1, or slightly under
Chemical — siding and house washing About 1; a heavy pre-treat or post-treat can go 1.5 to 2
Chemical — roofs Depends entirely on your region. Much of the Midwest and East Coast can wash a roof well below 2. Here in the Pacific Northwest we run our mossy roofs between 5 and 6.

Be careful not to oversaturate. Higher is not automatically better, and the numbers above are our settings on our systems — treat them as a starting point, not gospel.

The three-way rinse valve

The valve that confuses people most is the three-way. It has two water ports feeding it: one goes to the water side of the mixer, the other to the rinse side of the bleach valve. Select chemical and it pulls chemical through the mixer. Flip it to water and it pulls water through the same path, which flushes the chemical side of the system out. That is the whole trick — it lets you rinse the system without dismantling anything.

How we plumb the tanks

A few things we do on every build, because they are the difference between a system that lasts and one that leaks:

  • Two water tanks tied together with an inch-and-a-half hose and 90 degree barbs through bulkheads. Two smaller tanks baffle the water against each other and cut sloshing compared with one big tank.
  • Uniseal and straight-through plumbing from the tank down to the pickup — no unnecessary bends restricting flow.
  • Slotted PVC bleach-resistant filters on the pickups, with a length of PVC holding them near the bottom so the line cannot suck air.
  • No hose clamps anywhere in the bleach.
  • Kuri Tec poly braid hose throughout, not bulk cheap braid.
  • A marine battery. Marine batteries are built to be run down and recharged repeatedly, which is exactly what a soft wash pump does to them.

Guns and nozzles

We run Suttner ST-510 guns with 1/2 inch hose crimped on rather than barbed and clamped. You can do it the cheaper way, and plenty of people do, but barb-and-clamp joints are the ones that turn into failure points a year later.

On the J-Rod you will typically carry a 0, 15, 25 and 40 degree tip. Do not match nozzles by eye because you like the look of them — they have to be dialled to the system. Run 3.0 nozzles on a big 8 GPM pump and you will blow fuses; run 40s on a 5.3 and you will lose distance. See choosing the right nozzles for your 12V soft wash system.

Build it or buy it

You can assemble a working system from parts — we sell all of them. Shop soft wash mixers, metering valves, 12V pumps, buffer and chemical tanks and fittings and plumbing.

Or have it built. After a few hundred of these we have settled on what works and what fails, and every build comes with training on your own rig. See our builds or book a free discovery call.

Frequently asked questions

What is batch mixing in soft washing?
Batch mixing is the simplest soft wash setup: a 12V pump, a battery with a charging system, a hose reel and a gun. You decide the ratio in the tank, add surfactant, drop the slotted PVC bleach-resistant pickup filter in, and spray. It bolts onto a trailer, an existing pressure washing setup or a truck bed, and for a lot of residential work it is all you need, but you have to re-mix every time the job changes.
How does a three-tank soft wash metering system work?
A metering system runs three tanks: water, soap and chemical. The pump pulls from all three at once through a manifold block, and you set the ratio with metering valves instead of mixing in the tank. Change the dial, change the mix, with no dumping and refilling between jobs.
What does the three-way valve on a soft wash mixer do?
It is the rinse valve. Two water ports feed it: one goes to the water side of the mixer, the other to the rinse side of the bleach valve. Select chemical and it pulls chemical through the mixer; flip it to water and it pulls water through the same path, which flushes the chemical side of the system without dismantling anything.
What should the metering valves on a soft wash system be set to?
On our systems we run the water valve 100% open always, soap around 1 or slightly under, and chemical about 1 for siding and house washing, going 1.5 to 2 for a heavy pre-treat or post-treat. Roofs depend entirely on your region: much of the Midwest and East Coast can wash a roof well below 2, while here in the Pacific Northwest we run mossy roofs between 5 and 6. Treat these as a starting point, not gospel, and be careful not to oversaturate.
Why shouldn't you use hose clamps in a soft wash system?
A hose clamp sitting in sodium hypochlorite will ruin the bleach in the tank. If your drop filter has a clamp on it, take it off before it goes anywhere near bleach. We pull them off any unit that comes through the shop and run no hose clamps anywhere in the bleach on our builds.
What kind of battery should a soft wash pump use?
A marine battery. Marine batteries are built to be run down and recharged repeatedly, which is exactly what a soft wash pump does to them.
Why run two water tanks instead of one on a soft wash skid?
Two smaller tanks tied together baffle the water against each other and cut sloshing compared with one big tank. We tie them with an inch-and-a-half hose and 90 degree barbs through bulkheads, then run Uniseal and straight-through plumbing down to the pickup so no unnecessary bends restrict flow.
Written by

Tim Cray

Owner, Expert Power Wash

Tim and Kristina ran their own pressure washing company for more than ten years on trailers, box trucks, flatbeds, vans and skids before Expert Power Wash started building equipment for other contractors. Today EPW has 300-plus builds working in the field and services pressure washing rigs in the Oregon City shop every day.

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